Resource efficient configuration of an aircraft assembly line

Alessandra Caggiano, Adelaide Marzano, Roberto Teti

Research output: Contribution to journalArticlepeer-review

15 Citations (Scopus)


The design of efficient assembly systems can significantly contribute to the profitability of products and the competitiveness of manufacturing industries. The configuration of a an efficient assembly line can be supported by suitable methodologies and techniques, such as design for manufacture and assembly, assembly sequence planning, assembly line balancing, lean manufacturing and optimization techniques. In this paper, these methods are applied with reference to the industrial case study of the assembly line of a Skycar light aircraft. The assembly process sequence is identified taking into account the analysis of the assembly structure and the required precedence constraints, and diverse techniques are applied to optimize the assembly line performance. Different line configurations are verified through discrete event simulation to assess the potential increase of efficiency and throughput in a digital environment and propose the most suitable configuration of the assembly line.
Original languageEnglish
Pages (from-to)236–241
JournalProcedia CIRP
Early online date19 Feb 2016
Publication statusE-pub ahead of print - 19 Feb 2016
Externally publishedYes


  • Assembly
  • Digital factory
  • Design for manufacture and assembly
  • Process planning
  • Discrete event simulation


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